Smitty's RV-9A - Experimental Aircraft from Van's Aircraft The RV-9A from Van's Aircraft Thursday, September 09, 2010 -
Howdeeeeee! I'm building an RV-9A from Van's Aircraft. Take your shoes off and sit a spell. Give me a holler if ya' got questions or ya' just wanna chew the fat about RV's.
 
Howdy Ya'll!
Howdy! I building an RV-9A! I'm an aviation nut and am excited about building my RV-9A from Van's Aircraft. Have a look around!
Do what yer' Momma said...
Go Play!
Navigation
Homepage
Log Search
RV Resources
Van's Air Force Expanded Forum Search
My Panel
My Paint
Email Me
Smitty on Twitter Smitty on FaceBook
  RV-6A RV6A RV6 RV-6A RV7A RV7 RV-9A RV-9 RV9 RV-8A RV-8 RV8 RV-10 RV10 aviation aircraft Van's Aircraft RV8 RV8A RV-8 RV-8A RV-6 RV6 RV-6A RV6A RV-9 RV-9A RV9 RV9A RV10 RV-10 aopa eaa aviation experimental homebuilt airplane aircraft plane oshkosh
Construction Log
Preparation
Empennage
- Horizontal Stabilizer (49:40)
- Vertical Stabilizer (21:15)
- Rudder (32:15)
- Right Elevator (35:45)
- Left Elevator (30:50)
Wings
- Inventory & Setup (9:30)
- Left Wing Prep (54:30)
- Left Fuel Tank (45:20)
- Left Wing Skins (46:10)
- Right Wing Prep (34:15)
- Right Fuel Tank (47:50)
- Right Wing Skins (40:15)
- Ailerons (54:30)
- Flaps (40:30)
- Rods and ends (18:45)
Fuselage
- Fuselage Parts List
- Inventory and Setup (7:15)
- FireWall (14:30)
- F-704 Bulkhead (13:25)
- F-705 Bulkhead (14:20)
- Other Bulkheads
   and Longerons
(17:30)

- Tailcone (29:30)
- Center Section (35:15)
- Forward Section (52:40)
- Forward Assembly (24:30)
- Skins/Baggage Area (46:30)
- Seats & Seat Floors (30:15)
- Flaps & Gear Mounts (18:15)
- Fuselage Plumbing (14:0)
- Tail Feathers (16:35)
- Front Deck/Firewall (58:50)
- Electrical
Finish Kit
RV Google Search
This Google search engine only looks for information on specific RV-related websites.
Add this Search Engine to your website!
Other RV Builders Emails
Every once in a while, an RV Builder out there will have a brilliant epiphany or will share their building experiences that did or did not turn well. I decided to save this info into a searchable database. Here are the email groups that I am a member of: RV Email Lists - Matronics, Rivet Bangers - RV Information Exchange, Yahoo - RV7A & 9A, Van's Air Force, Website and Forum. Feel free to look around.
Wut'cha lookin' for? (dog, truck, beer, rivet)
Search by Category:
#1 - Empennage (210)  
#2 - Wings (78)  
#3 - Fuselage (5)  
#4 - Finish Kit (9)  
Access Panels (3)  
Accessories (1)  
Ailerons (9)  
Aircraft Choice (6)  
Alodining (2)  
Alternator (3)  
Antennas (2)  
Avionics (2)  
Bolts/Nuts/Fasteners (11)  
Brakes (7)  
Cables (3)  
Canopy (26)  
Deburring (15)  
Dents/Dings/Filler (7)  
Dimpling (5)  
Edge Finishing/Rolling (8)  
Electrical (34)  
Engine Cowling (8)  
Engines (9)  
FAA (8)  
Fiberglass (5)  
Fuel Tanks/System (56)  
Landing Gear (14)  
Lighting (5)  
Longerons (4)  
Overviews (1)  
Paint (13)  
Pitot Static System (2)  
Primer (3)  
Riveting (27)  
Rudder Pedals (4)  
Security (2)  
Strobes (4)  
Tires (2)  
Tools (9)  
Tow bar (3)  
Trouble shooting (2)  
Tubing (5)  
Windshield (4)  
Brake Fittings - View Thread
I don't know what is called for to "lube" the brass fittings going to the brake pedal cylinders. My first guess is to use Teflon tape. Is this right? I'll thank you now for the answer.

Brake Fittings - RE: - View Thread
Don't use teflon tape. I have been an advocate against that stuff for years. I have been in the hydraulic repair business for 35 years and have seen many cases where that stuff unravels and gets into the valving of hydraulic equipment. Use a good teflon sealant like Locktite 567. It will properly lube your pipe threads so they will properly seat and seal the connection. Apply it to the male thread about one turn past the end to the end of the threaded portion of the fitting, so you don't get it into the mating fitting and subsequently into the system.

Brake Fittings - RE: - View Thread
Good call on sealing the brass fittings. One of mine is leaking. I didn't use anything at all on my brake fittings. Everything's fine except that one brass fitting on top of the left master cylinder (line from the reservoir to the cylinder), and it's just a very slow seep. One of these days I gotta bleed the left side, redo that fitting, etc.

Brake Lines - View Thread
I was talking to my A&P and other builders in the airpark here about tips dealing with the installation of the brakelines on the 7a. The unanimous first comment was to toss them in the trash and go with Aeroquip hoses for all of the brake and fuel lines. Just do away with all of the plastic and AL hoses inside of the airframe. The underlying reason was leaks - these hoses will end up leaking at some point. Does anyone on the list here have any comments one way or the other ? the Aeroquip hoses are mucho $$ .... if there is a way I could fashion the "supplied" hoses to work reliably, that would save some dollars ... but if it is just a matter of time before they fail, I'd rather do it right to begin with.

Brake Lines - RE: - View Thread
My trevails with the factory-supplied 3003 aluminum tubing were well discussed a few months ago on the RV6 group, but I'll say it again. I found it impossible to make a decent flare in that cheapo soft
tubing. I wound up tearing it all out after about ten hours -- when my left brake failed. During that 10 hours, virtually every connection had started leaking and as I kept tightening the flare nuts, what I didn't realize was that I was squeezing those flares paper thin until one of them finally failed. For about $20, I upgraded to 5052 and haven't had a problem since.

Brake Lines - RE: - View Thread
As an A&P I have to agree with Aeroquip hoses. But it is cheaper in the long run if you just buy the hose assembly tool and made all the hoses your self. You can get the mandrels from ATS PN#2701-4 for -4 hoses 1800-248-0638 and the hoses at any aircraft supply dealer.

Brake Lines - RE: - View Thread
If you are installing the pilot brakes only, the plastic lines are only low pressure feed lines to the master cylinders. If dual sets, the lines coming from the right side to left side are probably not going to see much use as pressure lines. Adding aeroquip hoses will add a lot of weight and add rigidity to the movement of the rudder pedals, plus a lot of bulk. Too bad Van's didn't design a system that used pushrods and crossover like Cherokee toebrakes. But that might create other problems. My last homebuilt had similar lines, but poorer fittings. They did not leak. I expect these will last a while. Nothing's forever.

The "cover your butt" section
This website was built to document my work on my RV-9A in compliance with the FAA requirements needed to certify my aircraft. My experiences and comments are by no means to be considered as instructions on how to build an RV-9A or any other aircraft.
Smitty's Blog
Video: The Aviators TV Series Trailer - www.TheAviators.TV
Don't loose your N Number!
Pilots take care of their own
Video: RV-12 , John's First Flight
Video: NBAA, AOPA Will Begin Co-Hosting Light Business Airplane Conferences
Events and News
Aviation Events
Aviation Events around Northeast TX
Fun Places To Fly in Texas
Aviation News
RV Groups & Support
All RV's - Matronics
Yahoo - RV7A & 9A
Rivet Bangers
Van's Air Force
The RV Squadron
RV Information
Van's Aircraft
EAA Homebuilders
RV Resources
RV Photo Album
Completed RV-9's
RV-7/9A Drawings
RV Email Archive
How I Did Stuff
Pop-Rivet Dimpler 101
My Wing Jig
My Wing Cradle
Wing Cradle Mod
Tilting Tank Jig
Delrin Aileron Stops
Nutplate Preparation
Fiberglass 101
Videos
Oshkosh Motivator
Avery Tools Visit
Texas RV Fly-in
Light Sport Aircraft Review
Slide Shows
Alliance Air Show 2006
Oshkosh 2007
North Texas RV Builders Flyin
Oshkosh 2008
Misc Goodies
Fuselage Parts List
Van's "The List" Search
How to Land an RV
Sealing Fuel Tank Leaks
My Tools
Fix a Heavy Wing
Paint Possibilities
Build an RV Website
Electrical Stuff
Bob Collins Engine
Oshkosh 2008 LIVE!
EAA Events
EAA Sport Pilot Tour
Aviation - RV-9A Aircraft