Smitty's RV-9A - Experimental Aircraft from Van's Aircraft The RV-9A from Van's Aircraft Thursday, September 09, 2010 -
Howdeeeeee! I'm building an RV-9A from Van's Aircraft. Take your shoes off and sit a spell. Give me a holler if ya' got questions or ya' just wanna chew the fat about RV's.
 
Howdy Ya'll!
Howdy! I building an RV-9A! I'm an aviation nut and am excited about building my RV-9A from Van's Aircraft. Have a look around!
Do what yer' Momma said...
Go Play!
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Construction Log
Preparation
Empennage
- Horizontal Stabilizer (49:40)
- Vertical Stabilizer (21:15)
- Rudder (32:15)
- Right Elevator (35:45)
- Left Elevator (30:50)
Wings
- Inventory & Setup (9:30)
- Left Wing Prep (54:30)
- Left Fuel Tank (45:20)
- Left Wing Skins (46:10)
- Right Wing Prep (34:15)
- Right Fuel Tank (47:50)
- Right Wing Skins (40:15)
- Ailerons (54:30)
- Flaps (40:30)
- Rods and ends (18:45)
Fuselage
- Fuselage Parts List
- Inventory and Setup (7:15)
- FireWall (14:30)
- F-704 Bulkhead (13:25)
- F-705 Bulkhead (14:20)
- Other Bulkheads
   and Longerons
(17:30)

- Tailcone (29:30)
- Center Section (35:15)
- Forward Section (52:40)
- Forward Assembly (24:30)
- Skins/Baggage Area (46:30)
- Seats & Seat Floors (30:15)
- Flaps & Gear Mounts (18:15)
- Fuselage Plumbing (14:0)
- Tail Feathers (16:35)
- Front Deck/Firewall (58:50)
- Electrical
Finish Kit
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Every once in a while, an RV Builder out there will have a brilliant epiphany or will share their building experiences that did or did not turn well. I decided to save this info into a searchable database. Here are the email groups that I am a member of: RV Email Lists - Matronics, Rivet Bangers - RV Information Exchange, Yahoo - RV7A & 9A, Van's Air Force, Website and Forum. Feel free to look around.
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Throttle and mixture cable locking up on cooldown - View Thread
I've never seen this problem discussed before, but perhaps someone can help. I have a IO-360 A1B6D on a RV-8. After shutdown and well after the engine cools down the mixture cable is impossible to move. This has occured twice now and the only solution is to replace the cable as the inner plastic lining has seized to the movable part of the cable itself. The throttle cable is beginning to get stiff and is only a matter of time until replacement is necessary. Both of these cables run in close proximity to the exhaust and I have insulated them with various types of wraps but to no avail. I have used Van's of the shelf cables and have had some custom made but the problem persists. Has anyone experienced this problem? Are there cables available with no plastic inner sleve or something more suitable to high heat areas?

Throttle and mixture cable locking up on cooldown - RE: - View Thread
I had the same problem on first flight. It gets you thinking...I covered mine in firesleeve and moved them up a couple of inches away from the exhaust. I have not had any reoccurrences since.

Throttle and mixture cable locking up on cooldown - RE: - View Thread
Have not had this problem, but perhaps because I'd been warned about it ahead of time - one of the scores of eyes that inspected my FWF setup before flight (Thanks! whomever that was!). All my cables are firesleeved from a couple of inches forward of where they cross over the exhaust hangers (between exhausts - standard Vetterman setup) back to the firewall. No internal sleeve melting here.

The "cover your butt" section
This website was built to document my work on my RV-9A in compliance with the FAA requirements needed to certify my aircraft. My experiences and comments are by no means to be considered as instructions on how to build an RV-9A or any other aircraft.
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