Smitty's RV-9A - Experimental Aircraft from Van's Aircraft The RV-9A from Van's Aircraft Howdeeeeee! I'm building an RV-9A from Van's Aircraft. Take your shoes off and sit a spell.
Howdy Ya'll
Howdy! I building an RV-9A! I'm an aviation nut and am excited about building my RV-9A from Van's Aircraft. Have a look around!
Smitty on FaceBook
Smitty on Twitter
Smitty on YouTube
Do what yer' Momma said...
Go Play!
This website contains Affiliate Links. Please read the Disclosure for details.
Log Search
RV How-to Videos
Places to FLY your RV!
RV Related Videos!
RV Resources
Become a PILOT!
RV-7/9 Drawings
ID: Pswd: RV-6A RV6A RV6 RV-6A RV7A RV7 RV-9A RV-9 RV9 RV-8A RV-8 RV8 RV-10 RV10 aviation aircraft Van's Aircraft RV8 RV8A RV-8 RV-8A RV-6 RV6 RV-6A RV6A RV-9 RV-9A RV9 RV9A RV10 RV-10 aopa eaa aviation experimental homebuilt airplane aircraft plane oshkosh
RV Construction Log
- Horizontal Stabilizer (49:40)
- Vertical Stabilizer (21:15)
- Rudder (32:15)
- Right Elevator (35:45)
- Left Elevator (30:50)
- Inventory & Setup (9:30)
- Left Wing Prep (54:30)
- Left Fuel Tank (45:20)
- Left Wing Skins (46:10)
- Right Wing Prep (34:15)
- Right Fuel Tank (47:50)
- Right Wing Skins (40:15)
- Ailerons (54:30)
- Flaps (40:30)
- Rods and ends (18:45)
- Fuselage Parts List
- Inventory and Setup (7:15)
- FireWall (14:30)
- F-704 Bulkhead (13:25)
- F-705 Bulkhead (14:20)
- Other Bulkheads
   and Longerons

- Tailcone (29:30)
- Center Section (35:15)
- Forward Section (52:40)
- Forward Assembly (24:30)
- Skins/Baggage Area (46:30)
- Seats & Seat Floors (30:15)
- Flaps & Gear Mounts (18:15)
- Fuselage Plumbing (14:0)
- Tail Feathers (16:35)
- Front Deck/Firewall (58:50)
Finish Kit
- Electrical (57:30)
- Electrical Part 2 (24:0)
- Canopy (22:30)
- Landing Gear (18:35)
How I Did Stuff
Pop-Rivet Dimpler 101
My Wing Jig
My Wing Cradle
Wing Cradle Mod
Tilting Tank Jig
Delrin Aileron Stops
Nutplate Preparation
Fiberglass 101
Save Your Skin!
Events and News
Aviation Events
Aviation Events Around Texas
Fun Places To Fly in Texas
Aviation News
RV Groups & Support
Rivet Bangers
Van's Air Force
RV Information
How to Land an RV
Van's Aircraft
RV Resources
RV Photo Album
RV-7/9A Drawings
Nut & Bolt Torque Values
Misc Goodies
Fuselage Parts List
How to Land an RV
My Tools
Fix a Heavy Wing
Paint Possibilities
Forward Section - 2/8/2009
Home  Previous Entry  Next Entry  Back
Share on:
Getting ready to drill the forward side skin and longeron holes into the firewall bracketGetting ready to drill the forward side skin and longeron holes into the firewall bracket
Now it's time to drill the last forward holes in the forward side skins into the upper firewall brackets. The instructions say to put more clamps on the firewall brackets to make sure they lie perfectly inside the longerons "V". In order to get a clamp over the flanges of the brackets, a larger clamp is required, but the ends of the clamps are too wide to go between the rivets that are holding the skin and longerons in position. So I took a couple of clamps and ground down the edges so the end of the clamp could fit between the rivets between the rivets.
Put the extra clamps into positionPut the extra clamps into position
I had to put duct tape over the rivet heads because they kept falling out. Now it's time to start pulling out the rivets one at a time and drill the holes of the side skin and longeron into the upper firewall bracket.
Not as hard as I thought it would be. Like my new #30 clecos? I forgot that they looked like that when they are new.
Here's the flip sideHere's the flip side
It looks like everything is lined up pretty good.
Started work on the landing gear sockets and brake line holesStarted work on the landing gear sockets and brake line holes
The drawing has real-size template that you can use to lay out where the holes go in the bottom F-972 skin. I took the drawing inside my wifes home office and put a bright light under the glass top of her desk. I made two sketches on some typing paper, one opposite to the other.
Lining up the drawing on the bottom skinLining up the drawing on the bottom skin
I took that same light and put it under the bottom skin so that the light would show up in the rivet holes allowing me to line up the holes in the drawing. Then it was just a matter of marking the skin with a sharpie.
Cut out them there holes!Cut out them there holes!
I got out one of my circular hole cutters and put it into my variable speed drill. Then I cut out the initial hole using a really sloooooow speed on the drill. I found out earlier from a past drilling that going fast is a little hazardous and can really mess up the skin your drillling.
Now to drill the hole for the brake lineNow to drill the hole for the brake line
I used my Unibit with my variable speed drill. I marked the 5/8" band with a sharpie on the Unibit so I will know where to stop drilling. Again, I went really slooooow when drilling this hole. If you go fast, the bit will wallow around like a stuck pig and make the hole look like crap.
Now for the final touchesNow for the final touches
I found this Dremel bit high speed cutter bit at Lowes (aircraft and lumber supply). When I read the words "high speed cutter bit" I knew I had a winner. This dude cut the aluminum like butter. Again, I had to go slooooow. When I pushed too hard and long, the aluminum would actually melt and get lodged in the teeth of the cutter, making it ineffective.
Started work on the right and left Auxiliary Longerons (F-713)Started work on the right and left Auxiliary Longerons (F-713)
These pieces are intentionally made a little long so you can custom fit them between the main bulkhead and the firewall. I drew a line down the center of one side of the longerson and fitted them into position, marking the ends where they needed to be trimmed to butt up against the main bulkhead.
Here's the trim job on the bulk head endHere's the trim job on the bulk head end
I just used my scotchbrite wheel to trim it down.
Clamp it on and drilled the holesClamp it on and drilled the holes
I could only clamp it on the firewall end. I put duct tape on the other end and held the the longeron in place while I drilled it.
Good fit!Good fit!
The angle was just right!
Home  Previous Entry  Next Entry  Back

A website designed for Van's Aircraft Homebuilders, helping them find the information they need to build the most dynamic aircraft in the world.
The "cover your butt" section
This website was built to document the construction of an RV-9A in compliance with the FAA requirements needed to certify the aircraft. Any experiences and/or comments are by no means to be considered as instructions on how to build an RV-9A or any other aircraft. Please read our Disclosure for details.
This is website is owned and published by OpenAirNet, Inc. © 2015. All rights reserved.
Cool Stuff