Smitty's RV-9A - Experimental Aircraft from Van's Aircraft The RV-9A from Van's Aircraft  
Howdy Ya'll
Howdy! I building an RV-9A! I'm an aviation nut and am excited about building my RV-9A from Van's Aircraft. Have a look around!
Smitty on FaceBook
Smitty on Twitter
Smitty on YouTube
Do what yer' Momma said...
Go Play!
Log Search
RV How-to Videos
Places to FLY your RV!
RV Help Videos!
RV Resources
Become a PILOT!
RV-7/9 Drawings
ID: Pswd: RV-6A RV6A RV6 RV-6A RV7A RV7 RV-9A RV-9 RV9 RV-8A RV-8 RV8 RV-10 RV10 aviation aircraft Van's Aircraft RV8 RV8A RV-8 RV-8A RV-6 RV6 RV-6A RV6A RV-9 RV-9A RV9 RV9A RV10 RV-10 aopa eaa aviation experimental homebuilt airplane aircraft plane oshkosh
RV Construction Log
- Horizontal Stabilizer (49:40)
- Vertical Stabilizer (21:15)
- Rudder (32:15)
- Right Elevator (35:45)
- Left Elevator (30:50)
- Inventory & Setup (9:30)
- Left Wing Prep (54:30)
- Left Fuel Tank (45:20)
- Left Wing Skins (46:10)
- Right Wing Prep (34:15)
- Right Fuel Tank (47:50)
- Right Wing Skins (40:15)
- Ailerons (54:30)
- Flaps (40:30)
- Rods and ends (18:45)
- Fuselage Parts List
- Inventory and Setup (7:15)
- FireWall (14:30)
- F-704 Bulkhead (13:25)
- F-705 Bulkhead (14:20)
- Other Bulkheads
   and Longerons

- Tailcone (29:30)
- Center Section (35:15)
- Forward Section (52:40)
- Forward Assembly (24:30)
- Skins/Baggage Area (46:30)
- Seats & Seat Floors (30:15)
- Flaps & Gear Mounts (18:15)
- Fuselage Plumbing (14:0)
- Tail Feathers (16:35)
- Front Deck/Firewall (58:50)
Finish Kit
- Electrical (57:30)
- Electrical Part 2 (24:0)
- Canopy (22:30)
- Landing Gear (18:35)
How I Did Stuff
Pop-Rivet Dimpler 101
My Wing Jig
My Wing Cradle
Wing Cradle Mod
Tilting Tank Jig
Delrin Aileron Stops
Nutplate Preparation
Fiberglass 101
Save Your Skin!
Events and News
Aviation Events
Aviation Events Around Texas
Fun Places To Fly in Texas
Aviation News
RV Groups & Support
Rivet Bangers
Van's Air Force
RV Information
How to Land an RV
Van's Aircraft
RV Resources
RV Photo Album
Completed RV-9's
RV-7/9A Drawings
Nut & Bolt Torque Values
Misc Goodies
Fuselage Parts List
How to Land an RV
My Tools
Fix a Heavy Wing
Paint Possibilities
Rudder - 11/2/2005
Home  Previous Entry  Next Entry  Back
Share on:
Trimmed and clecoed on rudder braceTrimmed and clecoed on rudder brace
The R-710 rudder brace has to have two sides trimmed off in order to fit on the bottom of the rudder. It has small predrilled holes in it used to "connect the dots" for the cutting lines. I cut the excess off leaving half of the original predrilled holes in place. If I would have made the cuts to where the holes where gone, the brace would have been too short for the drilling of the skin holes into the sides of the brace. The plans do not mention the final drilling of the side #40 holes from the skin. However, the drawing shows a larger rivet needed to fasten the skin to the bottom rib and the R-710 rudder brace.
Cutout the R-918 rudder bottom stripsCutout the R-918 rudder bottom strips
Made these strips out of a long piece of 1 1/8" wide aluminum strip that comes with the kit.
Clamped on first R-918 bottom stripClamped on first R-918 bottom strip
Most of the clecos that hold the skin to the bottom rib had to be taken out to allow the clamping on of the strip. I will need to make sure the holes line up before final drilling the skin/rib into the strip.
Final drilled R-918 bottom strips to rudderFinal drilled R-918 bottom strips to rudder
Using side grips to hold the strip on, I final drilled the bottom strips, putting in a cleco in every other hole as I drilled. I soon learned to drill as fast as possible at high speed, to prevent making the skin hole any wider than it already is. I need more side grips.
Disassembled the rudderDisassembled the rudder
Time for deburring, dimpling and sanding.
Deburred and dimpled the rudder skinsDeburred and dimpled the rudder skins
I used my new 4" inch yoke with the Avery rivet squeezer to dimple the holes that set far in on the forward edge. You'll notice that there is a find dusting of primer on the skin under each stiffener, to insure that both surfaces are protected when riveted together.
More praise of the Avery Pop-Rivet dimplerMore praise of the Avery Pop-Rivet dimpler
I started dimpling the holes in the top rib of the rudder with the rivet squeezer. Then when it wouldn't fit any more, I switched to the Avery vise grip dimplers. I got to the last rivet hole and couldn't get anything to fit. So after about 30 minutes of scratching my head, I decided to use the Avery pop-rivet dimplers to get the last hole. I put the nail of the dimpler set through the male dimpler, then through the rib hole, then female dimpler, then through a large lock washer, then through the other rib hole, and then capped off everything with a over-sized nut. After squeezing the dimple, I reversed the process for the other side. The large lock washer encircled the first rib dimple, preventing it from being smashed flat from the second dimpling. Time for a victory beer.
Home  Previous Entry  Next Entry  Back

A website designed for Van's Aircraft Homebuilders, helping them find the information they need to build the most dynamic aircraft in the world.
The "cover your butt" section
This website was built to document the construction of an RV-9A in compliance with the FAA requirements needed to certify the aircraft. Any experiences and/or comments are by no means to be considered as instructions on how to build an RV-9A or any other aircraft.
This is website is owned and published by OpenAirNet, Inc. © 2015. All rights reserved.
Cool Stuff