Smitty's RV-9A - Experimental Aircraft from Van's Aircraft The RV-9A from Van's Aircraft Monday, September 06, 2010 -
Howdeeeeee! I'm building an RV-9A from Van's Aircraft. Take your shoes off and sit a spell. Give me a holler if ya' got questions or ya' just wanna chew the fat about RV's.
 
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Howdy! I building an RV-9A! I'm an aviation nut and am excited about building my RV-9A from Van's Aircraft. Have a look around!
Do what yer' Momma said...
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Construction Log
Preparation
Empennage
- Horizontal Stabilizer (49:40)
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- Inventory & Setup (9:30)
- Left Wing Prep (54:30)
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   and Longerons
(17:30)

- Tailcone (29:30)
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- Forward Assembly (24:30)
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- Front Deck/Firewall (58:50)
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Finish Kit
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Left Wing Skins - 10/3/2006
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Finished work on installing the nutplates on the W-919 splice plateFinished work on installing the nutplates on the W-919 splice plate
After dimpling and hand countersinking the rivet holes in the rear wing spar, it gave me a new idea on how to prepare the nutplates for the splice strip. Below are the steps I used to dimple and countersink the nutplates.
Dimpled the nutplatesDimpled the nutplates
I used my narrow female dimple and male dimple to force a dimple into the nutplates using my ATS "alligator" hand squeezer.
Countersunk the nutplatesCountersunk the nutplates
Then I used my homemade electric countersink (a countersink bit taped inside a cheapy battery powered screw driver) to countersink the previous dimples in the ends of the nutplates. This helps them to fit a little better.
Nice countersink!Nice countersink!
This works really great. The nutplates fit nicely over the 3 dimples in the splice plate.
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The "cover your butt" section
This website was built to document my work on my RV-9A in compliance with the FAA requirements needed to certify my aircraft. My experiences and comments are by no means to be considered as instructions on how to build an RV-9A or any other aircraft.
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